Shop Stock Mezzanine Installation

Project Overview

This client bought a shop stock mezzanine from Esypro to increase the storage capacity of their automotive bumper production, but the supplier could not install the structure within the necessary timeline.

Seeking the right mezzanine erectors, masons, and steel workers, the client calls JDI Industrial for our ability to cover all aspects of the work.

During the plan review process, JDI discovers that the plans did not meet the requirements for permitting. We secure a structural engineer and an architectural engineer to review the mezzanine for compliance with IBC 2018.

Upon reviewing the plans, we discover the existing building slab and new mezzanine structure do not meet the seismic requirements for the area. We work with the engineers to design foundations and structural modifications. These will allow JDI to install the mezzanine to meet the IBC 2018 requirements.

After getting the foundational cement placement, we then perform extensive cutting and working around productions. Following the masonry and floor work, the steel erecting team with JDI is ready to set the steel mezzanine structure.

Our project management team is able to install all of the steel package and mezzanine flooring for the two-story 37,800 sq. ft. area in one month. Using a crane, safety and rigging coordinators worked with the steel erection team before, during, and after production hours to create what the client needed with minimal disruption and without loss of time.

Tasks Completed

Structural:

  • Installation of structural foundations. (21)
  • Installation of mezzanine structure. (270’l x 70’w x 27’h)
  • Relocation of plant air supply. ( 340’ of 2” main w/ 27 machine drops, ½”)
  • Installation of new fire suppression system beneath mezzanine. ( 1700’ of pipe install w/ new alarm and PIV monitor)

7000 labor hours went into this project.

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